Lean Pull Expert (Kanban, Milk Run, JIS)
Lean manufacturing in internal logistics processes. Focused on material movements: ramp-storage-floor-workplace. JIT, JIS, KANBAN, MILK RUN techniques, Storage and Workplace ergonomics. Come and acquire new skills. The course is part of the LEAN EXPERT certified programme.
An innovated form of training with high added value in both the online and factory variant.
Wherever there is a product for a customer, there are also movements of components and products. Wherever there are movements, these movements need to be managed. If we want to manage processes involving movements, we must know how to analyse them and manage them with the anticipated, ideally maximum, efficiency.
We’ll teach you to analyse internal logistics in all standard factory activities – ramp, receipt, initial checks, storage, restocking, removal from storage, storage at the workplace, movement at the workplace. We’ll focus on individual types of techniques used – manual work, forklift, system stackers, logistics trains, kardex, automatic stores, AGV and more.
Learn to identify logistics output losses. Propose and implement streamlining of logistics processes. We will teach you clear theories of Kanban, JIS, JIT, Milk Run. We’ll explain the benefits, limitations and needs of different techniques in different fields of industry. We’ll teach you to analyse these techniques for existing processes and prepare you for their implementation within new processes. You’ll learn to propose Kanban loops. Try out practical Kanban calculations, Kanban supermarkets using model examples. Take away model and model calculations. We’ll teach you to work with the pull mechanism, propose and create sequential storage, propose a new Milk Run.
Practical courses in a factory
The active connection of the lectured theory and the immediate practical training in the operation of the host factory will allow you to learn the real implementation of the trained technique. We carefully select the host factories to provide a suitable environment for the lecture and at the same time be a motivation for your personal development.
The training takes place in the host factory in the full range of 3 days.
In the factory we carry out 3 practical workshops focused on Milk Run, JIT / Kanban and analysis of internal logistics in a cross-sectional sample throughout the factory.
With the use of specialized software tools, we will not only lecture you, but together we will work as one team, you will work in small groups, or you will do simple homework. You will go through 15 hours of theory, practical exercises and creating solutions to prepared model situations. You will work intensively, but from the comfort of your office or home.
Coaching of your project is included in the online variant. We cannot take you to a factory, where we practically try out the technique. Therefore, we will turn the situation around and you will take a personal consultant to your factory.
We will prepare your workshops together. You do the analysis, you shoot the videos of the process. With the help of online techniques, we will control your progress, help with guidance and professional advice. We will help your team put together the final solution and standardization.
Scope of the training
Practical courses in a factory
|1. – 2. day||9:00-17:00|
|The location is always announced for a specific course and date|
|1. day online training||8:00-11:00 and 12:00-16:30|
|2. day online training||8:00-11:00 and 12:00-16:30|
|+ subsequent coaching of your project|
Why choose our Lean Pull Expert?
- Methodological clarity and high expertise of teaching and subsequent simple applicability in your practice
- We’ll give you practical advice for various types of industrial environment
- Possibility of consulting with experts from other companies
- Methodology and training continuity – LEAN EXPERT and GREEN/BLACK BELT series
- Quality guarantee for training
- The course is part of the European certification program LEAN EXPERT by ICG
You will learn to
- Analyse the workplace from a material movement perspective
- Analyse waste and opportunities in internal logistics
- Analyse loss-making activities in storage
- Streamline your internal logistics
- Kanban loop calculations
- JIS, Kanban, JIT technique methods
- Work with pull mechanism
- Minimise work-in-progress, maximum logistics productivity
What you’ll need
- Internet connection for on-line learning
- Ability to install / use the Zoom online app
- If you have any IT programme restrictions, train from home using your own computer
- Work boots and reflective vest for practical part in factory
Fee: 10 000 CZK + VAT / participant
Fee incl. VAT (21 %): 12 100 CZK
|Price for 2 or more participants from the same company||9 000 CZK + VAT / participant|
|With the whole Lean Expert series
(ordering the Lean Expert series = 3 courses (LVSE, LFE, LPE). The price is for 1 module)
|8 000 CZK + VAT / participant|
The fee includes: 3 days of training (course in a factory) / 2 days of training + 1 day of individual coaching (online variant),training materials and lastly the guarantee of quality – we return to you 25% of the fee in case you are not satisfied with the training.
Participants of the entire course receive certificate of completion of the Lean Pull Expert.
After completing all three courses of the training programme and successful completion of the final tests, it is possible to obtain the Lean Expert certificate issued by the ICG international consortium.
The certification process is already included in the course price! Our company ICG offers an opportunity to discuss the course free of charge in order to successfully achieve certification.
Contact us if you are interested in closed company training.
AVERAGE PARTICIPANTS REVIEW9.2 92 %
Online, Days: 2Book
- 22. – 23. 11. 2021
- each day 8:00-11:00 and 12:00-16:30
- + subsequent coaching of your project
- (in Czech)